Thursday, 26 November 2015

Use of Testo Thermography in Electrical Industry



What is Thermography?

Thermography is technology by which you can see the thermal patterns of your equipments, material, buildings and trace the thermal abnormality of the object. With this you can save your expensive equipments from premature wear out or damage and reduce maintenance cost by taking timely actions. It works on infrared radiation detection from your objects.Lately it has become very important to monitor your electrical and electronic equipments so as to reduce its down time and increase the quality and productivity of the same.

All objects which are warmer than minus 273 degrees centigrade (absolute zero), emit infrared heat radiation. Infrared radiation cannot be seen by the human eye. Thermal imagers, however, can convert this infrared radiation into electrical signals, and present them as a thermal image. The heat radiation is thus made visible for the human eye.
Salient features of Testo Thermal Imagers
·         Best in class thermal sensitivity
·         Ease of operation
·         Wide temperature range
·         High image quality
·         Fast and comprehensive analysis
·         Upgradation to higher resolution possible with SuperResolution technology

Most common applications for Thermal Imagers in Electrical field
1.    Regular checks in electrical maintenance

Testo thermal imagers allow an evaluation of the heat status of low, medium and high voltage systems. Thermal images lead to early recognition of defective components, so that the required preventive steps can be taken. This minimizes the risk of fire that avoids costly production downtimes.

2.    Thermography in the inspection of switch cabinets

In electrical installations or cables, increased temperatures are always an indication of an overload, an imminent malfunction or an existing defect. The technology of thermography is particularly useful in the maintenance of switch cabinets, as the measurements can be carried out non-contact and at a safe distance. Anomalies can therefore be detected and counter measures can be implemented.

3.    Detection and storage of measuring site – automatically

The SiteRecognition technology also supports efficient and reliable inspection routing for lots of similar switch cabinets. The thermal imager automatically detects the measuring location and stores the measured thermal images in defined folders. Therefore the thermal images of the switch cabinets can be analysed conveniently and safely on the PC.

4.    Maintenance of electrical installations: conductors and connections


Different temperatures in conductors and connections in electrical installations may be a sign of loose or corroded connections. As shown in the image, heat propagation is also monitored in the cable duct and bundled cables.

5.    Maintenance of electrical installations: electrical components

In case of electrical components, heat distribution within the individual components is also significant, as well as the connections and access lines. Different temperatures within maintenance indicate the operating status, but can also be indicative of a malfunction.


The image shows an overloaded electrical fuse. It may be that this fuse is too small, or the electrical components are producing excessive current.

6.    Maintenance of electrical installations: transformers

Depending on the type of insulation, the connections, cores or insulation in components of medium-voltage installations such as transformers can be inspected for thermal irregularities.

7.    Maintenance of electrical installations: overhead power lines


The electrical connection points and insulators for overhead power lines in substations or the overhead power lines of high-voltage systems can be checked for maintenance purposes. Typically, these locations are difficult to access. Lots of locations can be inspected thermographically using a telephoto lens with correspondingly high resolution, conveniently from the ground.

8.    Maintenance of electrical installations: control and regulation systems

Electrical distribution systems are operated at low voltage and can be inspected quickly and easily using thermography. These systems are normally maintained using thermal imagers with a high detector resolution. The higher detector resolution makes smaller details visible. Thus, even the smallest electrical components can be analysed thermographically. Many more applications are possible in design and development and so on.

Seeing it is believing it so see the problem before the problem sees you. Call us for a demonstration and finfd more applications for your self.

To know more and have a demonstration write to us at info@testoindia.com or visit www.testo.com/en-IN.

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